GA Automation Engineer

POSITION OVERVIEW:

The candidate will be responsible for robotic systems planning, wiring and dress packs buyoffs, installation, programming, debug, and commissioning of robotic and PLC equipment systems related to company new vehicle launch and carry over programs in the Prototype and production shops located in Newark / Fremont California and Casa Grande, Arizona.

Candidate will be handling development of Robotics & Controls system architecture, standards, programs, and reviewing integrator's production line robotics / controls design, and handling launch of production line onsite by verifying installation, commissioning & launch of of robotic & controls systems for various systems including robotic welding lines for body shop. Candidate will also be involved in developing and performing preventative maintenance and failure recovery strategies for automation systems.

Duties: 

• Engage with Line builders / integrators, Equipment Suppliers, in developing robotic and controls standards, configurations, & programs and selection of specific equipment and accessories for the required applications.
• Manage and track development of BIW automation (Robotics & Controls) manufacturing systems from initial design phase to installation & commissioning to systems sustenance during production.
• Interface with equipment suppliers to manage and track procurement of automation equipment
• Participate in reviewing, auditing and buy-off of automation system for production capability and safety.
• Architect, write and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable.
• Develop & integrate aesthetically simple HMI screens for complex BIW Production machinery while providing sufficient feedback for troubleshooting
• Programming, troubleshooting, and preparation of robots to BIW specifications and cell implementation.
• Integrate equipment, robotics systems, and other automation equipment (such as conveyors) into an automated line system controlled via PLC
• Teach and operate robots for production on the floor.
• Integrate and commission EOAT onto robots, such as Weld Guns, SPR guns, FDS Guns, Material Handler, Vision Cameras, etc.
• Develop I/O Maps for direct communication between Robots and EOAT
• Develop efficient robot teach paths and programs with safe yet efficient robot x robot and equipment interlocks in interference zones.
• Perform robot debug and PLC Debug and commissioning activities on shop floor and Vendor site.
• Interface with cross functional groups, including MES, Maintenance, Manufacturing Engineering, Production, and Suppliers to ensure production line automation systems are designed to functional spec required by each group
• Develop and implement software designs from functional specifications utilizing Allan Bradley and other software packages.
• Prepare software documentation for Buyoff, and final documentation.
• Comply with and enforce all company and customer safety policies.
• Develop & enforce automation systems standards, safety, programs, and maintenance plans across all BIW manufacturing lines and processes
• Participat