Material and Process Engineer - Failure Analysis & material testing

Job Description:

Material and Process Engineer - Failure Analysis & material testing

Join Materials, Processes & Test department

- To perform Failure analysis of aircraft parts

- To qualify test laboratories for Airbus test methods

- To Lead material test campaigns

 Your Main Responsibilities

• Conduct comprehensive failure investigations on metallic and non-metallic aircraft parts

• Perform high-resolution imaging and elemental analysis using Field Emission Scanning Electron Microscopy (FE-SEM) and Energy Dispersive Spectroscopy (EDS).

• Prepare and examine cross-sections using Metallurgical Microscopes to evaluate grain structures, plating thickness, and heat treatment integrity.

• To define test plan and qualify Test laboratories globally for Airbus test methods

• Be responsible for maintenance of existing laboratory facilities and working towards adding new equipment from time to time. 

• Shall be responsible for putting in place quality systems along with their implementation, maintenance and improvements.

• Lead test campaign along with the technical report & analysis as requested by the customers are carried out keeping in mind the Time, Cost & Quality expectations (TCQ)

• Define Materials and Processes test requirements through technical documentation such as  Work Instructions, Standard operation procedure etc

• To propose and lead various digitalization & automation projects within the perimeter of laboratory domain.

• Contribute to overall Materials and process activities managed at Airbus India

 Who We Are Looking For

• Hands-on experience in aerospace materials & component testing along with  analysis of the test results.

• Hands-on experience in Operating Field Emission Scanning Electron Microscopes for fracture surface morphology (fractography).

• Expertise in precision cutting, mounting, grinding, and polishing of aerospace samples, using metallurgical microscope and stereomicroscope.

• Ability to identify failure modes such as fatigue striations, stress corrosion cracking (SCC) etc

• Exposure to mechanical testing of metals and composite materials.

• Basic understanding of statistical methods, process capability studies and experience in DOE related softwares like JMP, Minitab etc

• Exposure to Implementation & qualification of Labs and special processes coupon testing.

• Good knowledge of ISO17025.

• Thorough understanding of Metallic & Non-metallic Materials international testing standards (ASTM, AMS, EN, BS etc).

• Thorough knowledge on special processes - surface treatment, chemical conversion coatings, paints related testing. 

• Ability to read manufacturing / design drawings / BoMs and understand the technical  and test requirements.

• Strong Project Management skills in a multicultural environment.

• You have a Bachelors or Master degree or PhD in Metallurgy/ Material Engineering/ mechanical or equivalent

• With 3-5 Years’ of relevant experience

• Good professional experiences in the area of metals and its application in Aircrafts

• Excellent communication.

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

Company:

Airbus India Private Limited

Employment Type:

Permanent

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Experience Level:

Professional

Job Family:

Materials & Processes

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