Special Processes Technical Leader

We are seeking a highly skilled and detail-oriented Process Engineer with specialized expertise in coating technologies for gas turbine components. The ideal candidate will have hands-on experience in aluminum-platinum deposition and diffusion processes, as well as in the application of thermal barrier coatings (TBCs) using HVOF (High Velocity Oxy-Fuel) and APS (Atmospheric Plasma Spray) technologies. This role is key to ensuring coating quality, process stability, and continuous improvement in high-performance turbine environments.

 

Responsibilities, authorities and accountabilities

Coating Process Engineering:

• Develop, optimize, and standardize coating processes including aluminum-platinum deposition, diffusion heat treatment.
• Define and control process parameters to ensure coating quality, adhesion, thickness uniformity, and compliance with specifications.
• Prepare and maintain detailed process documentation (e.g., work instructions, control plans, technical specifications).

Thermal Spray Operations (HVOF & APS):

• Manage setup and operation of HVOF and APS coating systems.
• Monitor and troubleshoot spray parameters, equipment performance, and powder feed systems to maintain process integrity.
• Ensure safety compliance and equipment calibration in accordance with industry standards.

Quality & Metallurgical Support:

• Work closely with the quality and materials engineering teams to analyze coating defects, microstructures, and process-related anomalies.
• Coordinate root cause analysis (RCA) and implement corrective and preventive actions (CAPA).

New Process Introduction & Continuous Improvement:

• Lead the industrialization of new coating technologies or upgrades, from development to full-scale production.
• Drive process improvements in terms of cycle time, yield, repeatability, and environmental compliance.
• Collaborate with R&D, design engineering, and external suppliers as needed.
• Master’s degree in Materials Engineering, Mechanical Engineering, or Chemical Engineering or equivalent demonstrated hands-on experience
• Solid experience in coating processes for aerospace or energy sector, particularly gas turbines.
• Technical expertise in: Aluminum-platinum deposition and diffusion, Thermal barrier coatings (TBCs), High Velocity  Oxygen Fuel (HVOF) and Atmospheric Plasma Spray (APS) spraying techniques
• Strong understanding of coating microstructures, thermal protection, oxidation/corrosion resistance, and adhesion mechanisms.
• Familiarity with metrology, NDT, and metallurgical analysis techniques.
• Ability to work in a cross-functional team and manage multiple priorities in a fast-paced environment.
• Excellent documentation, communication, and problem-solving skills.
• Proficiency in English.

The Baker Hughes internal title for this role is: Manufacturing Advisor - Manuf Eng Specialist