About the role

Aplyr's Quick Take

This role is for a manager overseeing the manufacturing process of thermal and acoustic insulation products. You'll focus on recipe optimization, process stability, and yield improvement while collaborating with various teams for product development and troubleshooting.

Good fit

Ideal candidates have several years of experience in manufacturing or process engineering, particularly in rubber or insulation products. A hands-on approach and strong communication skills are essential for resolving conflicts and driving improvements.

Worth noting

The role emphasizes continuous improvement and technical support for new product development, which could be a great opportunity for those looking to innovate. However, the job may involve significant cross-departmental coordination, which could be challenging.

Armacell provides numerous and diverse career opportunities. Add your talent to ours and make a difference around the world!

Purpose Of the Job:
To ensure stable manufacturing process is maintained for the manufacturing of all the Thermal and Acoustic insulation products. Continual improvement & sustenance of the manufacturing process technology with optimal results and upgradation as per regional & global guidelines. Technical support for New Product Development, ensuring RM exchange & Recipe optimization as per product conformity guidelines.

Key Dimensions:

Recipe cost (Masterbatch) within budget (as per PAP budget)
Ensure PAP savings as per budget (as per annual PAP Targets)
Capex spending on technology projects(as per plan)
Technical support for new product dev(as per plan)
Product Conformity score for the plant > 85%
Yield improvement of Armaflex product families through SK/MK/HP/VP projects
Leading the QEWO analysis (5 why) for defect reduction/elimination
PFMEA, control plan & Layered process audits for the continuous processes to ensure defect free throughput

Description of main tasks:

The Incumbent is responsible for the following tasks:

1) Functional Responsibilities:

Maintaining & industrializing mixing recipes for various rubber based insulation products
Monitoring, analyzing, stabilizing & controlling Mixing, extrusion & foaming process parameters on regular basis to bring consistency in the masterbatch & finished goods
Periodic testing of raw materials & finished products as per product conformity guidelines
Driving material indigenization, substitution projects and implementation as per global guideline
Liasoning with FM Approvals USA
Technical support for New Product Development
Yield improvement of the product families with structured QEWO analysis for sporadic losses & SK/MK projects for chronic cases

2) Communication & Conflict Resolution

To proactively keep others informed about the corrective & preventive actions in process technology
To communicate effectively and assertively in order to bring high level of collaboration with Production, engineering & purchase teams
To resolve conflicts/problems with other teams with positive outcome

3) Process Development

To focus on development in the area of production process improvement mainly Mixing, Mill blending, extrusion, foaming, shrinkage.
Improvising the processes to meet continual improvement of product parameters

4) Training & Development

Training & Development of manufacturing members on process technology aspect

5) Periodic Audits

Conducting and participating in IMS, ISO & EMS Audits.
Handling FM Approvals Audit
Leading prodcut conformity audits

6) Build systematic root cause analysis culture

Inculcate the culture for systematic root cause analysis for defects and follow up for CAPA implementation

7) Safety / EHS

To lead the teams to bring safety culture in the pland keeping Safety the top most priority.
Work closely with the Environmental Health and Safety Manager to ensure all members of the manufacturing team are aware of safety policies to provide a safest workplace for our employees.

8) WAM Implementation

To lead Key pillars like Focussed improvement & Change management in WAM (World Class Armacell Mindset)
To lead key projects using WAM tools and methodology like Standard Kaizen, Horizontal project, Vertical project, EPM.

9) Product Conformity

Conformance of products & recipes inline with corporate guidelines.

Job Specifications

Professional Education

Degree / Post graduation in Polymer /RubberTechnology / Chemical Engineering

Diploma in Polymer /RubberTechnology

Professional Experience (how long)?

10 - 15 years.

In which areas?

Rubber Technology, Rubber Manufacturing, Polymer

Other specific skills/ knowledge?

Planning & Execution
Analytical Abilities
Leadership
Problem Solving
Interpersonal Skills
Quality Orientation
Process Orientation

Language skills

English, Hindi, Marathi or any other Indian Language

Time Type:

Full time

Aplyr's read

Armacell excels in flexible insulation foams, driving innovation in sustainable building solutions. Ideal for those passionate about manufacturing and sustainable construction technologies.
Synthesized from recent postings & public sources

What's promising

•Armacell is a leader in flexible insulation foams, offering stability in a niche market.
•The company invests in innovative and sustainable solutions, appealing to environmentally conscious professionals.
•Global presence provides diverse career opportunities across regions and functions.

What to watch

•Manufacturing roles may involve repetitive tasks and physical demands.
•Limited public information about work-life balance and company culture.
•Industry-specific focus may limit opportunities for those seeking broader roles.

Why Armacell

•Armacell's specialization in flexible insulation foams sets it apart in the construction industry.
•Commitment to sustainability drives innovation in product development.
•Global operations offer exposure to international markets and practices.

Aplyr’s read is generated by AI from public sources. Was it useful?

About Armacell

Armacell

armacell.com

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Armacell is a global leader in flexible insulation foams for the equipment insulation market and a key player in the development of innovative and sustainable solutions for the building and construction industry.